Piliah Bonareri

Designed the plumbing network for the factory machine parts washing bay using Autodesk Revit and oversaw the installation of the station.
Successfully decreased material waste and losses by 46% on a priority line through a comprehensive DMAIC project.
Optimized and led a SMED project, reducing start-up and changeover time by 30%, thereby increasing effective production time and operational efficiency.
Conducted a bottleneck study on a production line, leading to optimized workflow and an increase in line efficiency by 8%.
Utilized data analysis to track key performance indicators (KPIs) such as downtime, and defect rates; leading to actionable recommendations that reduced downtime by 20% and improved overall line productivity.
Worked with operators to create and standardize Safety, Quality, Center-lining, Cleaning, and Inspection protocols in alignment with Autonomous Maintenance steps, ensuring consistent and safe production practices.
Successfully led SHE awareness meetings in the factory leading to 40% increase in operators competency in the safety pillar.

Led and performed autonomous maintenance tasks, ensuring the plant's reliability achieved a target of 95%.
Consistently met and improved performance targets in safety, quality, performance, waste reduction, and asset care.
Operated the hot water boiler, responsible for generating hot water used in the heating of incoming ambient air for radiator operations and providing hot air for killing processes.
Managed operations of the Grasso ammonia refrigeration plant, maintaining the cooling of steeping water to a temperature range of 12-15 degrees.
Led a comprehensive 5 WHY analysis to identify the root cause of water loss in the condenser unit of an ammonia refrigeration plant. Implemented preventive measures to mitigate future occurrences and ensure operational efficiency.
Conducted team-based walkabouts in different plant sections, identifying areas for improvement and generating follow-up tasks to enhance operational efficiency.

Led and performed autonomous maintenance tasks, ensuring the plant's reliability achieved a target of 95%.
Consistently met and improved performance targets in safety, quality, performance, waste reduction, and asset care.
Utilized best practices to deliver high-quality products while maintaining optimal line efficiencies and ensuring a safe working environment.
Operated the hot water boiler, responsible for generating hot water used in the heating of incoming ambient air for radiator operations and providing hot air for killing processes.
Managed operations of the Grasso ammonia refrigeration plant, maintaining the cooling of steeping water to a temperature range of 12-15 degrees.
Led a comprehensive 5 WHY analysis to identify the root cause of water loss in the condenser unit of an ammonia refrigeration plant. Implemented preventive measures to mitigate future occurrences and ensure operational efficiency.
Conducted team-based walkabouts in different plant sections, identifying areas for improvement and generating follow-up tasks to enhance operational efficiency.

Led and performed autonomous maintenance tasks, ensuring the plant's reliability achieved a target of 95%.
Consistently met and improved performance targets in safety, quality, performance, waste reduction, and asset care.
Utilized best practices to deliver high-quality products while maintaining optimal line efficiencies and ensuring a safe working environment.
Operated the hot water boiler, responsible for generating hot water used in the heating of incoming ambient air for radiator operations and providing hot air for killing processes.
Managed operations of the Grasso ammonia refrigeration plant, maintaining the cooling of steeping water to a temperature range of 12-15 degrees.
Led a comprehensive 5WHY analysis to identify the root cause of water loss in the condenser unit of an ammonia refrigeration plant. Implemented preventive measures to mitigate future occurrences and ensure operational efficiency.
Conducted team-based walkabouts in different plant sections, identifying areas for improvement and generating follow-up tasks to enhance operational efficiency.

Performed vehicle servicing, including engine, gearbox, and transmission oil changes, fuel and air filter replacements, and brake lining inspections.
Successfully executed engine and gearbox overhauls, effectively addressing leakage issues and parts failures.
Provided technical support to Isuzu dealers, including Kenya Coach Industries (KCI) and Ryce Motors, assisting with warranty claims processing.
Conducted customer training sessions at Gachege tea factory in Gatundu, addressing concerns related to the FRR90 truck and its differential gearbox.
Conducted a field study in Kaitei River, Ngaatu, Kajiado County, comparing the health reports and functionality of the new model FVZ 90 and FRR 90 trucks to make modifications to the differential gearbox prior to mass production.

Performed vehicle servicing, including engine, gearbox, and transmission oil changes, fuel and air filter replacements, and brake lining inspections. Conducted comprehensive vehicle inspections to ensure defect-free delivery to customers.
Successfully executed engine and gearbox overhauls, effectively addressing leakage issues and parts failures.
Assisted in electrical repairs, reconditioning starters, repairing generators, and resolving wiring defects.
Restored damaged vehicle bodies through techniques such as straightening, applying body filler, smoothing, and painting.
Provided technical support to Isuzu dealers, including Kenya Coach Industries (KCI) and Ryce Motors, assisting with warranty claims processing.
Conducted customer training sessions at Gachege tea factory in Gatundu, addressing concerns related to the FRR90 truck and its differential gearbox.
Conducted a field study in Kaitei River, Ngaatu, Kajiado County, comparing the health reports and functionality of the new model FVZ 90 and FRR 90 trucks to make modifications to the differential gearbox prior to mass production.

Performed vehicle servicing, including engine, gearbox, and transmission oil changes, fuel and air filter replacements, and brake lining inspections. Conducted comprehensive vehicle inspections to ensure defect-free delivery to customers.
Successfully executed engine and gearbox overhauls, effectively addressing leakage issues and parts failures.
Assisted in electrical repairs, reconditioning starters, repairing generators, and resolving wiring defects.
Restored damaged vehicle bodies through techniques such as straightening, applying body filler, smoothing, and painting.
Provided technical support to Isuzu dealers, including Kenya Coach Industries (KCI) and Ryce Motors, assisting with warranty claims processing.
Conducted customer training sessions at Gachege tea factory in Gatundu, addressing concerns related to the FRR90 truck and its differential gearbox.
Conducted a field study in Kaitei River, Ngaatu, Kajiado County, comparing the health reports and functionality of the new model FVZ90 and FRR90 trucks to make modifications to the differential gearbox prior to mass production.

Got acquainted with several industrial machines like CNC machine, Wire EDM machine, welding machines, hydraulic machines, grinding machines, and lathe machines; executing various operations with them.
Successfully accomplished design projects on AutoCAD and Inventor Professional.
Completed assigned projects in the welding, foundry, carpentry, and automotive workshops.