Zipporah Nyabuto

Overseeing the seamless running of the 8 stages of the New Product Introduction (NPI) process to deliver noise free size set samples for seamless handover of new styles to bulk production.
Planning date and time for the Design Risk Analysis (DRA) meeting by discussing with MAS Design Studio Team and conducting the meeting as per the schedule.
Following up the actions and review from the DRA meeting at the daily NPI meeting at the department.
Overseeing the Provisional Design Risk Analysis (PDRA) stage by confirming manufacturability.
Conducting pre-provisional meeting with the plant style allocated team.
Following up Pre-Production (PP) schedule and organizing PP meetings accordingly.
Ensuring Final Tech Pack availability 3 days before PP meeting.
Tracking and updating the critical path hit rate of the NPI process on the NPI Tracking Sheet.
Updating weekly the lagging and leading department Key Performance Indices (KPIs).
Performing 5 Whys and 8 Step problem solving for the KPIs that fail to meet their targets at a meeting with the eco team members.
Attending the monthly KPI review meeting with the plant’s General Manager.
Updating the individual KPIs of the staff members at the department on the KPI green board.
Updating the weekly progress of the pillar-wise action plans as well as the action plans on the department’s project A3 document.

Tendering.
Project Concept Development.
Front End Engineering Design.
Detailed Engineering Design of LPG and fuel filling stations.
Equipment Sizing.
Material Selection.
Instrumentation & Control Design.

 Carried out mechanical and physical tests on pre-painted metal such as methyl ethyl ketone rub test, flexibility test, impact test and color spectroscopy.
 Performed quality control tests on raw materials and finished products.
 Operated and maintained the furnace oil three pass tube boiler.
 Carried out analytical tests such as aluminium zinc bath analysis, coolant PH, acid base titration and effluent analysis.
 Conducted destructive tests on painted steel sheets such as hardness, cupping, tensile, and bending tests.
 Performed instrumental analytical techniques (X-ray spectroscopy) using the atomic emission spectrometer (Meta-vision) machine to check metal composition.

 Carried out general engineering maintenance as well as inspection of machines.
 Assisted in carrying out quality control functions and their scalable outputs towards environmental conservation.
 Recorded and reported all operational indices that affected quality and ensured that appropriate corrective action(s) were taken.
 Was instrumental in the enforcement of ISO 22000:2018E Food Safety Management System.